UNINESS

Wearing a protective eye mask, then simply wrapping the nose and mouth with a rag to block fumes and metal dust. These are the standard procedures practised daily by octogenarian Master Lim Chang Wan (transliteration). The blazing charcoal fire burns through the steel, turning it bright red. Striking while the iron is hot, husband and wife joined forces to pinch and hammer, cutting the steel bar into small pieces. After that, the steel is beaten into shape with the use of an air forging hammer and an iron hammer. The shaped steel is then returned to the fireplace to be burned until red. With the above steps repeated over and over again, only could the raw steel be shaped. The final step is quenching, which is air-hardening. Putting the red-hot steel into a liquid for immediate cooling can enhance the hardness and strength, this process puts the ironsmith’s skills to test.

Having almost 100 years of history, the blue single-storey antique wooden shop lot is covered beneath tree shades, nestled in the old streets of Pasir Penambang, is the iron shop Chuan Lee Chan. More than half of a century ago, Master Lim Chang Wan (transliteration) who was born in Klang relocated to Pasir Penambang with his family in 1952. His father who was also an ironsmith bought the shop, negotiated with the ex-shop owner to continue using his signboard, and started running his own iron shop. Lim Chang Wan (transliteration) and his elder brother followed in their father’s footsteps to manufacture knives since they were teenagers.

At the beginning stage, competition was intense, as knives are durable unlike daily supplies. The Lim siblings learned the forte from others in the industry to enhance their skills. Not only so, they also personally sell the knives they made to other areas, such as Sasaran, Kapar, Banting, and Tanjung Sepat. After decades of diligence and contribution, Chuan Lee Chan gained recognition around 1982, as word of mouth spread and customers came to purchase and place customised orders. As their business stabilised, they stopped selling knives in other areas.

As times moved on, the elderly Master Lim is still energetic and enthusiastic. Although he is downcast that traditional household ironsmith could not compete with industrialised manufacturers in terms of high production numbers and low costs, Master Lim enjoys forging knives as usual, and immerses himself in it, especially when receiving praise from the customers. Customers are willing to purchase a better quality knife at a higher price, especially plantation owners in the neighbouring areas. As the saying goes, “To work efficiently, your tools must be sharp”. The sharp and durable knives Master Lim manufactured not only helped increase productivity at the plantations, his ironsmith store earned a good reputation as well, in a win-win situation.

Master Lim has been working with knives for 65 years, and experienced the ups and downs in the ironsmith industry. Half-retiring, he no longer accepts large numbers of orders or large projects. He still operates on a daily basis, providing walk-in customers from all backgrounds knife sharpening and air-hardening services. He also sells a variety of knives sourced elsewhere. None of his three children were interested in taking up the labouring trade. The metal tools produced by hard labour of ironsmiths, the sounds of the hammer striking, and one by one the household iron shops may become obsolete, vanishing from sight.

The blue wooden shop lot underneath the trees’ shades, and the ’22’ mark on the knives, Lim Chang Wan (transliteration) has been hammering most of his life. 

Text: Daniel Lim & Pua Hui Wen

有你 UNI Production
Producer : Mok Yii Chek
Coordinator : Daniel Lim
Cinematographer : Amelia Lim / Evon Pang
Video Editor : Amelia Lim
Production Assistant : Michael Lerk
Music : Lightly Upon The Surface from Felt Music

COPYRIGHTS 2019 ECHINOIDEA SDN BHD

Walking along the narrow road across the grove, you may spot a few irregular-shaped big stones between the grass and trees, some of them with traces of cutting. At the end of the winding path, you may hear loud hammering. Looking over to the source of the noise, there is a small wooden shed hidden within lush green bushes and branches. The shed is made up of rustic wood and a few pieces of zinc, scattered around are some iron chisels and hammers, as well as nearly a hundred of granite pieces. These are long-time friends of Master Kuah Leong Chuan, who has been keeping up the ancestral business for over forty years.

The crude and unremarkable tiny shed is located in Kuala Selangor, beside the main road of Kuala Selangor bridge. In the past few decades, it has witnessed the birth of countless tomb stones, mostly those of muslims called ‘Batu Nisan’. All these are the works of Master Kuah, who himself pick the stone, cut, and then carefully carve into shape. He even writes and carves the Jawi words on the grave stone too.

Mr Kuah, who is 64 years old, and his elder brother have been helping his father running the family business since young. Their family has been stone smiths for four generations. Since Mr Kuah’s great-grandfather migrated overseas from China to Malaysia, the family made a living by carving holy figures and stone lions for temples, whereas Mr Kuah’s father worked on stone tools like mortar and pestle, stone mills etc. When Mr Kuah graduated from high school, he went into business together with his elder brother until now. They are the fifth generation of the trade, now they mainly craft and sell grave stones, instead of stone tools.

Material sourcing, material selection, and carving are all done locally. For the past forty over years, Master Kuah has been using granite from the hills nearby, which used to be a famous stone quarry during the British colonisation era. Due to the granite stones being of high quality, in the heyday of stone craft, there were five or six families of stone smiths who set up workshop in the same hill area. Having been through decades of stone mining, the number of stones in the quarry were not exhausted, on the contrary the stones surprisingly grew into an infinity number. Master Kuah named those as ‘living stones’, as these unique granite did not corrode but expand over time. Such a trait is greatly popular among the Malay community.

The process of transforming a huge solid stone to a piece of tomb stone exhibits Master Kuah’s skills and expertise. From deducing the stone’s age by its pattern, determining the quality by the stone’s surface, the artful skills of cutting open the stone, to self taught Jawi, not many stone smiths can achieve such a feat on their own.

As times progress, some of the traditional trades and skills might be drowned in the swift development. Fellow stone smiths in Kuala Selangor either retire or concluded business, and Master Kuah’s brother with whom he has been working hand in hand over the years became unable to shoulder such tedious work due to illness. As he has no children, and no apprentice, now there is just Master Kuah carving away all alone in the little wooden shed beneath the trees shade.

https://youtu.be/cg25DU3QACI

Text: Daniel Lim & Pua Hui Wen

有你 UNI Production
Producer : Mok Yii Chek
Coordinator : Daniel Lim
Cinematographer : Amelia Lim / Evon Pang
Production Assistant : Michael Lerk
Video Editor : Michael Lerk
Music : Dyathon – Hope from YouTube

COPYRIGHTS 2019 ECHINOIDEA SDN BHD